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The completed Avoider robot
All the Movit kits include a comprehensive instruction
manual which should be followed closely during the construction
process to ensure a successful conclusion!
The
Avoider in kit form as removed from the box.
All the
parts are clearly laid out in relevent groups and detailed
in the comprehensive instruction manual accompanying the
kit. Individual parts should not be removed until required
and care should be taken to correctly identify tapping screws,
machine screws and so on to avoid confusion during assembly.
All traces of joiners (sprue) should be removed from all
the parts.
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Installing
the cranks to the right and left panels
An
M3x25 screw is inserted through the flat spur gear with
the boss uppermost and a washer and spacer placed over the
screw. this is repeated for both spur gears, one for each
panel..
The
spur gear unit is passed through each side panel after a
little grease is applied to the spacer. The crank is placed
over the screw and a lock nut applied using a Phillips screwdriver
and socket. Care should be taken to ensure that the panels
(clearly marked "L" and "R") are handed
with the spur gears on the inside.
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Left side panel showing spur gear correctly assembled and
ready for the next step.
The
remaining gear mechanisms are now installed. The remaining
flat spur gears have pinions and come in a small and large
size. Care should be taken to ensure that the right gears
are placed in the correct position. The instruction manual
includes a size checker and
indicates the correct order in which to install the gears.
Gear spindles should be greased before gears are installed.
The
photograph on the right shows the small flat spur gear in
place with the crown gear set aside to be installed next.
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Left
side panel showing small spur gear and crown gear in position.
The
next step is to attach the motor base to the right and left
panels, installing the remaining (large) flat spur gears
at the same time. Once again, grease should be applied to
the gear spindles.
The motor base is attached to the side panels as shown and
secured with M3x10 screws and nuts held captive within the
motor base.
The
photograph on the right shows the motor base attached to
the right hand panel with the appropriate spur gear in position.
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Another view of the right side panel showing the motor base
in position.
The
left side panel is attached to the motor base in the same
way. as can be seen in the photograph on the right, looking
from the front of the Avoider robot. This view is from the
underneath and clearly shows the gear arrangement.
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A top view
of the assembled kit so far.
The
next stage is the attachment of the battery cradles, which
come in two pieces. The right and left side panels have
to be gently pulled apart a little to insert the bosses
of the battery cradle. The locating holes can be seen clearly
in the diagram in the instruction manual.
The
photograph on the right shows the two battery cradles in
position, shown from underneath the robot.
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Once
again, we can see the battery cradles in position, viewed
from the top.
Having
completed the main body of the Avoider robot, the next
stage to consider is the assembly and attachment of the
six legs. Avoider has 3 pairs of legs, of which the
front and rear pairs are the same, with the middle pair
having a central slot.
The
first step is to attach the rubber feet to all the legs
with M3.5x6 tapping screws. The screws should not be over-tightened
or there could be the possibility of damaging the rubber
feet
The
photograph on the right shows a "side" of legs
with rubber feet attached.
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Each leg is attached to the body with an M3x16 screw, 3x6
spacer and M3 nut, commencing with the right and left rear
legs.
The
middle leg assembly has to be completed one side at
a time. Each middle leg is located on the cog and lug below,
over which is placed the curving rod panel and stopper,
making sure that the small boss on the rod panel faces outside.
The assembly is then firmly attached together from the outside
with an M3x16 screw and nut.
Here
we can clearly see the middle leg mechanism with the locating
screw through the stopper, rod panel, middle leg and side
panel. At this stage the rear legs have yet to be incorporated
in the rocking mechanism (rod panel).
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